Flush Mounting studs are set in adhesive cement. There is no space between the letter
and the surface.. A mounting pattern is highly recommended to locate the correct places to drill. Once the holes are drilled, screw studs into the stud blocks being careful not to over tighten, then fill the holes with silicon caulk, coat the studs and push the assembly into the wall up to where the stud block meets the wall surface.
Projected Spacer Mounting Studs are set in adhesive cement. Pre-cut spacers are inserted between the letter and the mounting surface. A mounting pattern is highly recommended to locate the correct places to drill. Once the holes are drilled, screw studs into the stud blocks being careful not to over tighten, then fill the holes with silicon caulk, coat the studs and push the assembly into the wall up to where the stud block meets the wall surface.
Projected Jam Nut Mounting.
Studs are set in adhesive cement. Stainless steel jam nuts are inserted between the letter and the mounting surface. A mounting pattern is highly recommended to locate the correct places to drill. Once the holes are drilled, screw studs into the stud blocks being careful not to over tighten, then fill the holes with silicon caulk, coat the studs and push the assembly into the wall up to where the stud block meets the wall surface.
Flat Metal Wall Mounting.
Where you have access to the rear of the wall, washers and nuts are used on both sides of wall.
Corrugated Mounting.
Studs are set using jam nut on front and back of corrugation.
Bottom studs are available on 3/8" and 1/2" thick letters over 4" tall. For letters over 8" in height, some form of tie backs will be required to mount this outside. Pleaase check with your local city ordinence before purchasing.
Similar to a bottom stud, the rail mount includes a length (8ft max) of "C" channel aluminum that tie all your letters together on a single line. Restrictions still apply for tie backs on letters over 8" tall in outdoor use.
Double sets of rails can be used to span spaces or for uneven surfaces such as corrugated buildings. We provide rails and bolts, max. 8ft. Extra costs apply.
8" and 6" Arial Bold Letters with a Medium Bronze Anodized Finish
10" Avant Garde Medium Letters with a Satin Aluminum Finish.
10", 8" & 6" Futura Letters with a Satin Aluminum Finish.
10" Palatino Letters with a Natural Satin Aluminum Finish.
12" & 9" Times New Roman Letters
Cast Bronze and Cast Aluminum Letters
WHEN A SENSE OF PERMANENCY AND DEPTH IS REQUIRED on professional offices, universities and government buildings – Gemini bronze and aluminum cast metal letters offer the depth you need. With 12 different finishes including polished, oxidized or anodized (using Aluminum Anodizers Council and American Institute of Architects guidelines); you can get the classic look and deep dimension of cast metal letters for less than what you would expect to pay for such quality.
Cast metal letters are the pinnacle in dimensional lettering; offering greater dimension than solid sheet flat cut out letters at a cheaper price. Cast metal letters establish a sense of permanency wherever they are installed and convey an image of success about the company that utilizes them in its signage.
Most of our cast metal letters come in flat face designs with the exception of the Architectural font which is bevel faced and the Roman Round font which has a round face.
When your looking for a heavy metal sign letter with lots of dimensional thickness and relativly low cost, a Cast Aluminum or Brass sign letter will be considerably cheaper than a similar size sign letter that has been cut out from solid sheet.
Cast metal letters are made in two distinct metals. Both Cast Aluminum letters and Cast Bronze letters are made from mercury and lead free prime ingots, cast in virgin sand molds that produce faces and returns that are pit and blemish free.
There are currently 60 distinctive styles to choose from, many with lower case. There are 12 metal finishes and 45 baked enamel colors. Additionally, we can custom cast your special font, your logo's and your designs.
Custom painted colors are also available using PMS matching or using a manufactures color such as Sherwin Williams, PPG, etc.
For a quick overview of pricing please see our pricing chart by clicking on the link at the bottom of this page. Interested in buying Cast Metal sign letters? you can configure and purchase this type of letter online
