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Color rings are available for pigmented colors with $50 refundable deposit. Colors on computer monitors will vary widely due to the type of monitor and the graphics card. We do not guarantee colors shown on this website will match actual product.
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Color samples are not available for painted colors. Metallic paint colors have tiny silver fleck in the paint which we have tried to represent on the metallic color samples. They are by nature a semi-gloss. Solid colors are full gloss unless requested. If you need exact colors we can color match Sherwin Williams, PPG and Pantone numbers for $20 per color. Colors on computer monitors will vary widely due to the type of monitor and the graphics card. We do not guarantee colors shown on this website will match actual product.
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Color rings are available for pigmented colors with $50 refundable deposit. Colors on computer monitors will vary widely due to the type of monitor and the graphics card. We do not guarantee colors shown on this website will match actual product.

PIGMENTED COLORS:
This is the color of the material itself which goes all the way through the material. The material is Cellulose Acetate Butyrate(CAB), a cotton fiber based plastic that is very malable. It has extremely good weather ability. Pigmented colors are a high gloss finish and suitable for any climate. Manufacturer's lifetime warantee against fading, cracking and chipping.

LED COLORS:
Formulated specifically for use with low voltage, low heat, LED's The material is translucent and will transmit light through the material. The best mounting method for LED is the Flange, Bracket or Wire mount since any glued in hardware like stud or pad will show through the face when lighted.

BAKED ENAMEL COLORS: 30% extra
Painted in professional spray booths with architectural grade, UV resistant, acrylic polyurethane which is very tough, long lasting and wont fade, crack or peel under normal use. Color definition, especially with metallic colors is much greater than the pigmented versions. Painting removes the "plastic look" and hides the true nature of the material.

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SignLetterSource.com
Manufacturer & Distributor since 1999
Products ship from various locations
including-Virginia-Minnesota-Iowa-Texas-Montana and Nevada
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gemini vacuum formed plastic sign letters
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help Matte Finish (+30% N/A on metalics)
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INFO Lowercase Height Letter Depth Uppercase Price Lowercase Price Line Total Pattern Price Total Price GRAND TOTAL
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Comments about layout or other details can be entered during checkout
Vacuum Formed Letters are made over wooden molds. Some rounding & webbing will occur on edges and in tight corners
For crisp letters please see injection molded Minnesota letters HERE

Step 5: Select Mounting Hardware
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Plain No Mounts As you can see from the image at left, ABS/Plex Vacuum Formed Sign Letters are hollow in the back and require some type of additional hardware for mounting purposes. We allow you to purchase without mounts assuming you have some other way to affix them. Please note that ordering without a mount will require you to return them to the factory at your expense, if you later decide you want mounts. The same goes for mounting patterns.
Flange Mount A small flange is left around the outside back of the letter which ranges from 1/8" to 3/8" wide depending on the size of the letter. You can use this flange to secure the letters with small screws through the flange. Not available on small sizes.
Pad Mount Where drilling your wall is not desirable or not allowed by a landlord, the pad mount provides a way to surface mount the letters using silicon adhesive directly to a surface. Best for indoor applications as outdoors will make them easily stolen or subject to wind loss. Apply silicon caulk liberally to the pads and apply directly to the wall surface using masking tape to hold the letters in position while the silicon sets.
Adjustable Pad Same as the pad mount but with adjustable pads to allow for stand off. Adjustability is approximately 0" - 3/8". Other sizes can be requested.
Stud Mount

One of the easiest methods to use is the stud mount. Threaded plastic blocks are glued into the backs of the letters at the factory and a threaded metal rod (stud) is screwed into the block. Using a mounting pattern (sold separately), drill required holes in the wall or mounting surface then fill holes and coat studs with silicon then push the entire assembly into the holes.

TIP: Be sure to drill holes slightly oversize. Studs should not be tight in holes to allow for expansion/contraction. Be sure to order the mounting pattern(s) with the letters otherwise you will have to return the letters to make one later. Also See additional notes bottom of page.

Combination Mount

Same as the stud mount with the addition of stud through pads on the top part of the letters, fixed pads on the bottom of the letters. The stud through pads are adjustable and the rods are designed to go into pre drilled holes in your wall. This mount COMBINES the pad mount with the stud mount allowing for less drilling which may be desirable.

See additional notes bottom of page and review videos for proper install methods.

Combination All Mount

Stud through pads on ALL parts of the letters allow for maximum adjustability and standoff if desired. The stud through pads are adjustable and the rods are designed to go into pre drilled holes in your wall. Drilling is required for each stud/pad in the same way as the stud mount but also provides full adjustability for depth and uneven surfaces.

See additional notes bottom of page and review videos for proper install methods.

Bracket Mount For special situations, brackets are "L" shaped protrusions in clear plastic for affixing letters with screws. There is also an INSIDE bracket mount which is difficult for non sign professionals to use but can be ordered by specifying INSIDE BRACKET on comments section of checkout.
Wire Mount Stainless steel wire loops for screws are molded into a plastic bracket that is glued at the factory to the inside rim of the letter. Similar to the Bracket mount and only used in special situations.

VERY IMPORTANT

All mounting hardware is added at the factory by hand. There are no specific locations for hardware to be placed in the back of the letter and therefore the locations of studs or combo/combination all type mounts will likely vary from letter to letter, EVEN WHEN THOSE LETTERS ARE OTHERWISE IDENTICLE !

When you order more than one set of identical letters for a project, YOU WILL NEED AN ADDITIONAL MOUNTING TEMPLATE!

When you receive your letters you will find a tag in the back of each letter that specifies to which position and which mounting pattern it belongs. It is vitally important that you match the letters to the mounting pattern BEFORE beginning installation.

 

formed times bold
12" and 10" Times Bold Round Face in custom painted color

times new roman sign letters
9" Times New Roman in multiple colors

10" architectural letters
10" Architectural Bevel Face letters in 8886 Pigmented Metallic Silver

optima and arial bold sign letters
15" Optima with 6" Arial Bold in Pigmented Teal Blue

clarendon fortune bold sign letters
24" and 8" Clarendon Fortune Bold in 2030 Pigmented Green

custom sized times new roman italic sign letters
Custom sized Times New Roman Italic, 14" and 7" Times New Roman

St John Chrysostom
The Inner circle lettering for St John Chrysostom Church

Gemini brand Vacuum Formed Plastic Letters

St John Chrysosmtom

Gemini brand Vacuum Formed plastic letters are well suited for interior or exterior applications from business names to signage for schools, churches, government institutions, etc. Gemini Vacuum Formed plastic letters can be very easy to mount with your choice of Stud, Flange, Combination, Combination all, Pads, or Adjustable Pad mounts. Ordering a full size mounting pattern to guide you will enable you to install your sign like a professional.

As an example, the image to the left was submitted by a recent customer showing their installation of 14" and 7" Gemini Vacuum Formed letters at the main entrance for their church. The letters are mounted with a stud for brick mount, meaning the studs that are in the backs of the letters are aligned such that they fall on the mortar gaps so no drilling into the brick work itself is needed.

 

THE ORIGINAL “GEMINI LETTERS”.

Formed plastic letters are the most popular and durable product in the sign industry today. The utmost in versatility, Gemini’s guaranteed-for-life formed letters are the standard for most local businesses as well as office parks, retail chains and almost anywhere there is a need for dimensional signage. Their inexpensive molds make it easy to customize a letter style or logo for the perfect 3D sign. Formed letters also provide the deepest dimension for the money. Because they extrude their our own sheets of Cellulose Acetate Butyrate (CAB), they save money in the production cost which they can pass on to us and in turn to our customers. And, with 3 different forming locations across North America, most letters are just 2-3 days away from your doorstep. Gemini brand Vacuum Formed plastic letters and numbers are made from CAB plastic

CAB (Cellulose Acetate Butyrate) is a cotton fiber based non-petroleum plastic that is flexible, durable and completely recyclable.

Gemini Formed plastic letters are the most popular and durable product in the sign industry today, guaranteed by the manufacturer for the lifetime of the sign.

There are over 80 plus standard styles (fonts), and 31 standard pigmented colors to choose from as well as an array of painted colors. Custom painted colors are also available using PMS matching or using a manufactures color such as Sherwin Williams, PPG, etc. ABS Vacuum Formed plastic letters are the same type of letters that a sign company would sell and install for you. Buying these letters online and installing them yourself can save you more than half of what you would pay a sign company to do.

Plastic Letter APlastic Letter G

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