SignLetterSource.com
Manufacturer & Distributor since 1999
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Molded Plastic Letters/ Numbers
Gemini Vacuum Formed
Gemini Injection Molded
 
Cut Plastic Letters/Numbers
Metal Faced Acrylic
Laser Cut Acrylic
Mirror Acrylic
 
Cut Metal Letters/Numbers
Solid Aluminum
Solid Naval Brass
Solid Commercial Bronze
Solid Copper
Solid Stainless Steel
Solid Hot Rolled Steel
 
Cast Metal Letters/Numbers
Gemini Cast Aluminum
Gemini Cast Bronze
 
Wooden Letters/Numbers
Outdoor MDO Plywood
Indoor Baltic Birch
 
Fabricated Stainless Steel (LED)
Fabricated Reverse Channel
 
Changeable Letter Panels
Wagner Zip-Change
Gemini Pronto Panels
 
Plastic and Metal Symbols
Plastic Symbols
Metal Symbols
About Montana Lettering Inc.

 

Montana Lettering Inc, formerly Montana Wooden Lettering Inc., began business in 1999, earning the dubious title of being one of the first companies on the internet to produce and sell wooden letters for sign makers and crafter's.

With no formal training in woodworking or the sign business, we actually got our start after creating from scrap wood, a wooden sign for the gateway at our modest Montana ranch, which we hoped would earn us a few dollars doing computer repairs. Folk would stop by and compliment us on the sign we made and asking us to make signs for their homesteads. We did so by cutting up the old abandoned homestead next to our property, turning all the usable wood into sign letters.

picture of our first attempt at making sign letters
From humble beginnings ..

After launching our first domain, www.woodenletters.com, orders for our goods trickled in at a slow but steady pace and pretty soon, having exhausted all the usable wood on the property next door, we were forced to buy wood.

In March of 2001, Nick Harder, reporter for the Orange County Register, Ca., came across our website and ran an article on us, without our knowledge, permission or input and making up everything he didn't know about us, all the while "quoting us", and characterizing us as "just a guy cranking them out for reasonable prices". The article was syndicated across the nation, picked up by the NY Times, The Chicago Tribune and a host of other newspapers, the phones started ringing off the hook.

Orders came in from every state in the union and even overseas, and it wasn't just homemakers and crafter's. We got orders from Conoco, mahogany letters for their boardroom, the Hard Rock Cafe and even Disney Studio's.

The US Military were a large purchaser of our letters, and we made signs for all branches. To our knowledge, our wooden letters are still in service worldwide, from the U.S. Embassy in Brussels, Belgium to the US Air Force Academy in Colorado, Ramstein AFB in Germany, and Osaka AFB in Japan. We provided letters to the Royal Air Force, a few US Navy ships at sea, and just about every major Army and Air Force base in the United States.

Competitors were quick to pick up on our lead, and our biggest competitor Woodland Manufacturing in Idaho, soon outgrew us and became the go to place for wooden letters. We had started from nothing, and could not keep up, which prompted us to sell our wooden letters manufacturing business in 2003 to Applied Router Services in Pennsylvania.

We stayed in the business though, becoming a distributor for Gemini Inc, the largest manufacturer of sign letters in the world, based in Minnesota. Our sales continued to grow and in 2005-6, having met my husband Robert during a trip to Texas, we decided to go back into manufacturing. He was a highly skilled CNC machinist having worked for Boeing as a lead R&D Specialist machinist. He knew his trade and together we purchased machinery and started cutting Aluminum, Brass, Bronze, Copper and Stainless steel, along with some plastics as well.

Today, back in Montana, The Last Best Place, headquartered on our own land, operating from a state of the art production facility we built ourselves from the ground up (you can still do that in Montana), we are operating a thriving small business, utilizing high tech CNC and Laser cutting equipment to produce some of the finest flat cut Metal, Plastic and hybrid Sign Letters to be found.

Orange County Register

When I first started in this business in 1999 with my best friend and business partner Debbie, we made a promise to ourselves that we would make the best products available, or not do it at all. This year we are going back to our roots, offering wooden letters again. We will grow on that part of the business in coming months offering fully finished letters in many types of wood, just as we had almost 10 years ago. We still distribute for Gemini, but we are no longer dependent on them. We also distribute for 2 other small manufacturer's and will in coming months start offering our metal products wholesale. Our facilities and staff, whilst modest in comparison to our competitor's, regularly produce high quality products with many features not offered by our competition. We can cut Aluminum and Steel so precise that the edges are virtually polished right from the machine.

2014 UPDATE:

In 2014, as we entered our 14th year of business and with the owners approaching retirement age, we have decided to cut back on manufacturing in house. While we still have all our equipment in place, we have become semi-retired, outsourcing the majority of our orders to Gemini Inc. This has enabled us to provide our great customers with a more diverse product offering while keeping costs down. Years ago when the executive's at Gemini heard that we were going to produce our own products they had told us that it cannot be done any cheaper than they already do, and that if it could then they would be doing it cheaper. I have to say that the past 6 years have proven them correct. We proved that it can be done cheaper but there was no profit in it and although our sales went up, profits went down and the company value stagnated. Essentially we were working for nothing.

 

 

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Stainless Steel Edges almost polished

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Manufacturing the Keaton's Crest Aluminum Sign Letters

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Cutting Stainless Steel on our CNC Hurco Mill
Keatons Crest Sign Letters
From above video, White baked enamel sign in Service.

Today, we are doing so much more than just cutting letters. Below is a 36" diameter plaque, cut from 1" thick solid aluminum. To reduce weight we removed pie shaped chunks from the back, leaving ribs to add strength. The entire plaque was then painted in 2 colors, then highly polished on the raised portions.

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At right, the finished plaque after painting and polishing
Polished Plaque
Shadow Canyon Bronze Plaque
Solid bronze plaque made from 3/8" material. See description below

Above, a solid Bronze plaque, cut from 3/8" solid bronze. All the material is removed to a depth of 1/8" leaving all the letters and borders raised. A pebble finish coating is applied into the recessed areas and the raised areas are polished to a high sheen.

Below (left), we are cutting solid 1/4" copper letters that will be polished and clear coated for a customer. Below (right), probably one of our most ambitious projects to date, these are solid bronze prismatic letters cut on the hurco mill using true 3D ball mill cutting. These letters are 7" and 3", polished like real gold. A very, VERY expensive project to complete, the milling time spanned over 2 days.

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Cutting solid copper on our Multicam 3000.
Solid Bronze sign letters
True 3D cutting, prismatic solid bronze letters cut with
a ball mill doing multiple passes. Description above.

Thank you for taking the time to find out more about our company. We are not a huge concern, pretty much mom and pop most would say. As we move into our 12th year of doing business, we want to thank all of you that have supported us year after year. We may not be the movers and shakers in the industry, we may not be able to offer the lowest prices or even the most diversified product lines, but we are still here and still making the ordinary, extraordinary. We came from humble beginnings, survived the largest competitor in the industry trying to put us out of business, continued to prosper through the recession of the past few years, and doggedly hung on when others fell. We must be doing something right....

We thank you, and the residents of the great State of Montana thank you.

 


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